PCD Rotary Solutions
PCD rotary tooling solutions offer substantial advantages in aluminum machining, particularly in high precision, high-volume, and high-performance applications. With longer tool life, superior wear resistance, excellent thermal properties, and the ability to achieve fine surface finishes, PCD tools have become the go-to solution in industries like aerospace, automotive, medical devices, and electronics. By leveraging PCD rotary tools, manufacturers can achieve superior productivity, reduce operational costs, and meet the strict demands for precision and surface quality in aluminum machining.
Rudrali offers a complete range of Rotary Tool solutions for all industry segments like Automotive, Aerospace, Electronics & Electrical Components, Medical, Optics, General Engineering etc. At Rudrali, the manufacturing of PCD rotary tools is a complex, multi-step process that involves advanced material science, precision engineering, and cutting-edge manufacturing technologies in state-of the art machines and measuring systems. From the creation of the PCD material to the final grinding and assembly of the tool, each step is designed to ensure the tool’s performance, durability, and precision.
Integral Shank Tools
Based on machine & application, we can offer a complete range of integral shank tools from BT to HSK & Flange designs. Single step to multi step solutions can be offered based on the application demands. With the dedicated team of design team, the simulation process & manufactured on latest machine tool technology & measuring system, the precision is maintained to offer high quality solutions. Integral shank tools drastically reduced the setting time and offers higher dimensional accuracies.
Multi Step Reamers
Customized multi step reamers based on the machine and application can be offered for finishing the hole. The precision and dimensional accuracy based on your standards can be maintained. The range covers all straight shanks to integral & flange type solutions. Dedicated team of design & project works on the turnkey projects and the productivity improvement plan in order to provide the best tooling solutions to achieve the internal set targets.
Trepanning Tool
Trepanning is a hole-making process that is used to create larger diameter holes with a smaller core material removal. PCD trepanning tools are commonly used in industries like aerospace, automotive, and manufacturing, where high precision, extended tool life, and the ability to machine hard, abrasive materials like aluminum, composites, and titanium are crucial. We Rudrali manufacture internal, external and in combination of both in order the achieve the desired dimensional tolerances, profile and accuracies.
Grooving Solutions
Creating internal grooves with rotary tools is a precise machining process commonly used in various industries, including automotive, aerospace, and manufacturing. Achieving these grooves requires specialized rotary tools designed to perform efficiently within confined spaces and ensure precise geometries. When dealing with internal grooving, the complexity lies in reaching the interior of a part, maintaining cutting precision, and ensuring that the tool remains stable during operation. Rudrali offers the complete solutions in single step & multi step grooving solutions.
Special PCD Tools
PCD profile rotary tools are specialized cutting tools designed to create precise, intricate profiles or geometries on a workpiece. These tools are often used in high-precision machining tasks where high-quality finishes and long tool life are essential. PCD tools are ideal for applications involving hard or abrasive materials, such as aluminum alloys, composites, and other non-ferrous metals. PCD profile rotary tools differ from general cutting tools in that they are tailored to produce specific contours, shapes, or surface profiles within a workpiece. These tools can be used for tasks like creating threads, splines, keyways, seals, or any other feature requiring intricate, precise cuts.
Standard Reamer
Bell Mouth Cutter
PCD Milling Cutter
Parent Bore Reamer
Ball Nose End Mill
Thread Mills
Note : – We also provide customized tools as per customers requirement.
