PCD Standard Inserts

PCD Inserts (Polycrystalline Diamond Inserts) are cutting tools made from synthetic diamond crystals that are sintered together under high pressure and temperature. PCD inserts are known for their exceptional hardness, wear resistance, and ability to provide high precision in machining operations. They are primarily used in applications where hard, abrasive, and non-ferrous materials need to be machined efficiently and with high accuracy. PCD Inserts are used for machining aluminum and its alloys, non ferrous material like brass, bronze & copper, Composites and reinforced plastics woods & super alloys.

Key Features of PCD Inserts:

1.Extremely Hard: PCD inserts are the hardest cutting tools available, with hardness close to that of natural diamond, making them ideal for machining hard and abrasive materials.
2.Superior Wear Resistance: PCD’s hardness and durability make these inserts highly resistant to wear, which extends the tool life significantly, especially when used for machining abrasive materials.
3.Excellent Thermal Conductivity: PCD inserts offer excellent heat dissipation, which helps to maintain tool performance at high cutting speeds and temperatures.
4.Smooth Cutting Action: PCD tools offer a smooth and precise cutting action, producing high-quality surface finishes, making them ideal for finish machining operations.
5.High Resistance to Chemical Attack: PCD inserts are resistant to oxidation and chemical attacks, especially when cutting non-ferrous metals like aluminum, copper, and brass.

Standard Range of PCD Inserts

Rudrali offers the complete range of ISO standards in all styles from positive to negative style from roughing to high controlled finishing operations. The laser technology manufacturing technology offers the different style of chips breakers for efficient chip flow and surface finish. Entire range of different PCD grades are available to meet the application and different workpiece materials.

PCD Special Inserts

PCD Inserts in all style for aluminum & non-ferrous materials. Dedicated grades & geometries for superior surface finish and longer tool life. To reduce the cutting forces, special inserts with rake design also available.

Chip breaker inserts

Chip breaker inserts in PCD for breaking down the chips specially low Si content material and polypropylene materials.

PCD Grooving inserts

PCD Grooving inserts in grooves and special profiles. For easy chip breaking, special inserts with chips grooves.

Piston Grooving blades & tools

Piston Grooving blades & tools with different sizes & styles. Well controlled dimensions – less then 3 microns for dimensional accuracies. As specials, we can provide the solutions in MCD too.

Note : – We also provide customized tools as per customers requirement.